Predictive process mapping for laser powder bed fusion: A review of existing analytical solutions

One of the main challenges in the laser powder bed fusion (LPBF) process is making dense and defect-free components. These porosity defects are dependent upon the melt pool geometry and the processing conditions. Power-velocity (PV) processing maps can aid in visualizing the effects of LPBF processing variables and mapping different defect regimes such as lack-of-fusion, under-melting, balling, and keyholing. This work presents an assessment of existing analytical equations and models that provide an estimate of the melt pool geometry as a function of material properties. The melt pool equations are then combined with defect criteria to provide a quick approximation of the PV processing maps for a variety of materials. Finally, the predictions of these processing maps are compared with experimental data from the literature. The predictive processing maps can be computed quickly and can be coupled with dimensionless numbers and high-throughput (HT) experiments for validation. The present work provides a boundary framework for designing the optimal processing parameters for new metals and alloys based on existing analytical solutions.     

A comparison of shear stress estimation methods for a single geobag on a rough bed

There are several methods for estimating bed shear stress in the literature, but comprehensive comparisons among them are limited and under specific conditions. This study compared these methods first on a bare smooth bed, and then for a single geobag on a rough bed in the interest of determining the stability of geobags used in riverbank protection structures. The geobag was filled with cement or sand and tested under different open channel flow conditions. The turbulent kinetic energy method appeared to best represent the local bed shear stress on the geobag when using the newly calibrated proportionality constants. The Reynolds stress method via extrapolation was relatively unaffected by changes to the geobags shape and measurement locations, suggesting this method inadequately represents the local bed shear stress. The Patel method and the universal law of the wall method failed to represent local bed shear stress in the rough bed cases due to instrument limitations and the breakdown of the law of the wall. This study highlights the impact of different methods on the bed shear stress estimation.     

Preparation of transparent BaSO4 nanodispersions by high-gravity reactive precipitation combined with surface modification for transparent X-ray shielding nanocomposite films

BaSO₄ nanoparticles as important functional materials have attracted considerable research interests, due to their X-rays barrier and absorption properties. However, most of BaSO₄ nanoparticles prepared by traditional technology are nanopowders with broad size distribution and poor dispersibility, which may greatly limit their applications. To the best of our knowledge, the synthesis of transparent BaSO₄ nanodispersions was rarely reported. Here, we firstly present a novel and efficient method to prepare transparent and stable BaSO₄ nanodispersions with a relatively small particle size around 10 to 17 nm using a precipitation method in a rotating packed bed (RPB), followed by a modification treatment using stearic acid. Compared with the BaSO₄ prepared in a traditional stirred tank, the product prepared using an RPB has much smaller particle size and narrower size distribution. More importantly, by using RPB, the reaction time can be significantly decreased from 20 min to 18 s. Furthermore, the transparent BaSO₄-polyvinyl butyral nanocomposite films with good X-ray shielding performance can be easily fabricated. We believe that the stable BaSO₄ nanodispersions may have a wide range of applications for transparent composite materials and coatings with X-ray shielding performance for future research.     

移动床活性焦烟气净化工艺中废活性焦的形成与特征分析

移动床活性焦低温干法烟气多污染物脱除技术在钢铁烧结烟气脱硫脱硝工艺中具有良好的适用性，但烟气净化过程中活性焦的损耗成为制约该技术推广应用的关键因素之一。以宝钢烧结烟气脱硫脱硝工艺中所产生的废活性焦为研究对象，通过考察其比表面积、孔容结构、灰分中重金属及碱金属含量、表面官能团特征及脱硫脱硝性能，探究烟气净化过程中活性焦组成、结构及表面性质的变化。结果表明，与新鲜活性焦相比，废活性焦粒度集中分布在0.2?5 mm，其表面的氮、氧、硫元素及过渡金属氧化物含量显著增加，比表面积由191.0 m2/g增加至499.0 m2/g，使废活性焦颗粒在150℃下脱硝率由20%提升到70%，120℃下穿透硫容由0.27 mg SO2/g提升至11.08 mg SO2/g，显示了良好的再利用潜力。     

下荆江熊家洲至城陵矶弯曲型河段河床调整规律

三峡水库运用后, 坝下游水沙过程发生了较大调整, 对下荆江熊家洲至城陵矶弯曲型河段河床冲淤演变造成较大影响, 从而对本河段河势稳定、防洪、航运等可能造成不利的影响, 基于此, 根据最新实测资料分析水沙条件变 化及其对本河段河床调整规律的影响。研究成果显示: 三峡水库运用后, 水流含沙量大幅减小, 且水库调蓄导致熊 家洲至城陵矶河段在枯水期径流量明显增加, 使弯道主流长期偏向于凸岸, 引起凸岸边滩大幅冲刷, 这是近期该河段发生“撇弯切滩”的主要原因之一; 随着三峡上游干支流水库群陆续建成运用, 坝下游河道将会长期遭受清水冲 刷, 河床仍将呈单向冲刷下切的趋势, 弯顶段主流平面摆动仍将较大, 弯道顶冲点也将相应下移, 导致主流贴岸距离 进一步下延, 引起河道岸线的崩退, 未来一段时期内典型弯曲型河道的局部河势变化仍将明显。     

Syngas Methanation over Spray‐Granulated Ni/Al2O3 Catalyst in a Laboratory Transport‐Bed Reactor

Syngas methanation in a laboratory transport‐bed reactor has been performed. It was found that the CO conversion over the granular Ni/Al₂O₃ catalyst only slightly increased with the rise of aeration gas velocity for the recycling valve but severely decreased due to decreased gas residence time in the reactor. The effect of increasing the temperature of the recycled catalyst on the CO conversion at atmospheric pressure was also studied. Both the experimental temperature rise along the transport‐bed reactor and the estimated heat balance involving reactions verified the high heat‐transfer efficiency and its technical superiority for syngas methanation.